Electric steam boilers for industry processes

Electric Heating Systems

Industries often struggle with outdated steam systems that produce inconsistent, impure steam, leading to contamination risks, inefficiencies and frequent maintenance issues. These challenges hinder precise process control and increase environmental impact.

Electric steam generators solve these problems by offering clean, reliable and efficient steam production. Unlike a traditional steam heater, electric steam boilers generate the same amount of steam without producing any harmful emissions, making them a more environmentally friendly option.

Electron’s electric steam heaters provide advanced, sustainable technologies that enhance both operational efficiency and environmental responsibility.

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CO₂ neutral

The shift towards sustainable energy is crucial for a greener future and electric steam boilers play a pivotal role in this transition. Unlike traditional fossil fuel-based systems, Electron electric boilers utilize electricity to produce steam, eliminating the need for combustion and harmful emissions.

By harnessing the power of renewable energy sources, these boilers enable companies to significantly reduce their carbon footprint and operate in a carbon-neutral way. This makes them the ideal solution for environmentally-conscious industries seeking to minimize their ecological impact while maintaining efficient steam generation for their industrial processes.

High efficiency

Electron’s high-efficiency electric steam generators offer unparalleled performance, delivering up to 100% efficiency in converting electricity into usable steam. This remarkable level of efficiency translates into substantial cost savings for businesses, as they can maximize the output of their steam generation while minimizing energy consumption and wastage.

The advanced technology employed in these boilers ensures that almost all the consumed electricity is transformed into steam, allowing companies to benefit from both financial and environmental advantages. By eliminating the need for fossil fuels and combustion, our electric steam boilers provide a clean and cost-effective alternative for a wide range of industrial and commercial applications.

Advantages of our electric steam heaters

High energy efficiency

With up to 100% efficiency in converting electricity into steam, Electron steam boilers minimize energy waste and operational costs. Their thick insulation ensures low radiation losses, maximizing heat transfer for optimal performance and outperforming traditional combustion-based systems.

Environmentally friendly

By eliminating the need for fossil fuels and combustion, our electric boilers produce zero emissions, significantly reducing carbon footprint and environmental impact.

Reliable and safe operation

Extensive safety features and control mechanisms, such as pressure and temperature securities, ensure the electric heaters operate reliably and have a long service life, providing peace of mind for industrial users. Easy access for inspection and maintenance further contributes to their dependability.  

High-quality steam output

Large water volume and tall steam space enable the boilers to consistently generate high-quality steam tailored to a wide range of operating conditions, from 8 to 20 bar pressure and up to 200°C temperature.  

Rapid startup and precise control

Offering quick startup times and accurate control over steam output, our steam boilers can be seamlessly integrated into diverse industrial processes, ensuring optimal performance for specific needs.  

Low maintenance requirements

With no moving parts and no combustion processes, Electron e-boilers require minimal maintenance, reducing downtime and operational costs. Their simple installation and user-friendly design further streamline maintenance.

Compact and space saving with flexible configurations

These boilers are designed to be compact, meaning they can be easily integrated into existing installations without taking up much space. The modular design of our electric steam generators allows for customization to suit specific business needs, including different power outputs and pressure ratings, making them suitable for a variety of industrial applications.

Fully electric, energy-efficient & emissions-free steam heaters

Electron - Experts in Thermal Process Installations & Electric Heating Systems

Electron electrical steam generators

Customer-centric solutions

Electron is known for its excellent cooperation with suppliers and offering short delivery times, which is important for companies that need reliable solutions quickly.

Next to this service advantages, we offer special and customized electric boilers, with adjustments such as:

Different steam productions
Service pressure up to 20 bar
ATEX execution on request
Stainless steel construction
Automatic purge of salts
Automatic blowdown purge
Double feed pump
Overheating securities

All boilers are supplied with all necessary safety and control elements and comply with European regulations.

Industrial steam boiler specifications

Power range: 25 – 4,000 kW
Output range: 18,000 – 55,000 kg/h
Voltage: 380V/680V
Energy efficiency: 100%
Heat transfer: high-pressure saturated steam
Max. working pressure: 8 bar (g)
Service pressure: 8 – 20 bar (g)
Execution: horizontally or vertically
Max. working temperature: 175°C
Design temperature: 200°C
CE Marking
Design codes: EN 13445, AD-Merkblatt
Feeding water pump: Grundfoss
Control panel: Telemecanique
Pressure switches: Danfoss

Applications & Industries

Electron electric boilers are popular in a large variety of industries that require high levels of purity and precision. High-efficiency steam boilers are often used for heating all kinds of fluids and in sterilisation and cleaning processes. They are also used in laboratories, and treatment of different types of surfaces. We supply efficient steam boilers to a range of industries, including:

Chemicals

In the chemical industry, electric steam boilers provide superheated steam for various critical applications.

From starting up steam turbines to generating electricity, to powering essential processes like steam cracking, distillation, and polymerization, our steam heaters offer a clean, efficient and customizable solution.

By eliminating the need for fossil fuels, chemical manufacturers can significantly reduce their carbon footprint while maintaining the high-quality steam required to drive their operations.

Food industry

In the food processing industry, electric steam boilers are needed for a wide range of applications, from heating and sterilizing to cooking and drying.

Electron heaters generate the high-quality steam essential for pasteurizing beverages, sanitizing equipment and surfaces, and creating the ideal humidity conditions for various food production processes.

By transitioning to electric steam heaters, food manufacturers can significantly reduce their environmental impact while maintaining the precise control and reliability required to deliver safe, consistent and high-quality food products.

Mineral processing

Electric steam heaters are essential in the mineral processing industry, where clean systems are crucial for efficient operations.

Electron steam boilers deliver superheated steam for cleaning and flushing, effectively removing deposits and mineral build-up from pipes.

The consistent, high-quality steam not only eliminates bacteria, viruses, and product remnants, but also offers an environmentally-friendly alternative to chemical cleaning agents.

By utilizing residual heat for other processes, electric boilers contribute to both operational efficiency and sustainability, helping mineral processors maintain optimal performance.

Electron: more than high-efficiency electric steam heaters

We have extensive experience in designing and manufacturing custom electric heating elements and systems, furnace accessories, and insulation materials. We provide customized boilers and focus on usability and innovation.

Want to know more? Our experts will be happy to advise you on the best solution for your needs.